Modernizing Real-Time Production Scheduling for Faster Decisions and Fewer Bottlenecks

Introduction

A mid-sized manufacturer asked Serfe to modernize Live Scheduler, a web application that orchestrates the end-to-end production pipeline. The goals were clear: speed up the interface, improve real-time visibility, and add features without disrupting day-to-day operations.

The Challenge

  • A legacy front end (old React) that slowed decision-making on the shop floor.
  • High-level requirements and outdated documentation.
  • Need for reliable real-time updates (suppliers, orders, work centers, staff).
  • Improve scalability and maintainability to support continuous change.

Our Solution

We modernized the application stack and UX to deliver low-latency, real-time visibility while minimizing operational risk. Incremental delivery with feature toggles ensured safe rollout and continuity.

  • React Modernization: Upgraded the front end to a modern React stack and refactored components for stability and speed.
  • State Management: Introduced Redux with async actions to simplify data flows and reduce unnecessary requests.
  • Real-Time Engine: Implemented WebSockets to broadcast production events instantly across dashboards.
  • API & Data Efficiency: Tuned REST interactions (caching, pagination, selective fetch) to cut latency and server load.
  • UX for Ops: Redesigned key screens (pipeline views, work orders, exceptions) to reduce clicks and highlight priorities.
  • Low-Risk Rollout: Delivered in increments with feature toggles and parallel runs to minimize operational impact.

The Results

  • Faster UI response and smoother navigation under live workloads.
  • Instant visibility of plan changes, fewer blind spots between teams.
  • Higher maintainability, enabling faster iteration and safer releases.
  • Minimal disruption during rollout thanks to an incremental approach.

Conclusion

With Live Scheduler, we helped operations leaders move from “refresh and wait” to real-time confidence—making better decisions, faster. If you need to modernize a critical workflow without stopping production, let’s talk. We’ll assess your current system and outline a pragmatic upgrade path.

Technical Work Summary

Below is additional technical information for this project:
Technical Details (click to toggle):

Technologies Implemented

  • Frontend: React (modern), Redux / Async Thunks
  • Real-Time: Node.js WebSocket server
  • Backend: PHP REST API
  • Database: MySQL
  • Performance: Code refactors, request optimization, caching, pagination
  • QA & Delivery: Automated checks on core flows, incremental releases
  • Domain: Manufacturing & Operations

Key Features Implemented

  • Production Pipeline Management: End-to-end view of orders, work centers, and status.
  • Real-Time Dashboards: WebSocket-driven event handling for instant updates.
  • React Modernization: Component restructuring for performance and maintainability.
  • API Enhancements: More efficient queries and lighter payloads.
  • Ongoing Evolution: Continuous maintenance and feature expansion aligned to ops needs.

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Apr 2022 - OHMLogic

Serfe info(at)serfe.com https://www.serfe.com/images/serfe_logo_text.png https://www.serfe.com/images/serfe_logo_text.png FALUCHO 2032, S3016LDB, SANTO TOME, SANTA FE, ARGENTINA 1-305-5375397
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